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DESIGN AND DEVELOPMENT PARTNER
カテゴリー : 射出成形用金型
JDM / ODM SERVICES When bringing a new product to market or re-launching an existing product with new features, key success metrics are quality and timing t o market. Either or both may be negatively impacted if the design proves difficult to manufacture especially if there is a rapid demand for increased volume. A design partner who is well integrated with a full service manufacturing system knows how to minimize risk. Our design teams have executed numerous design-build projects for customers across a variety of industries on a global scale. We incorporate manufacturability, assembly and test principles into the EDI-early design stages involved of a product to assure seamless production. JDM/ODM services include : To use the PLM system to monitor the product life cycle management. Concept Development Mechanical Drawing Layout Documentation Verification Material Management & Sourcing Rapid Prototyping & Soft Tooling Initial Pilot Builds & DFM αTest /βTest/ Burn-in Tooling & molding in house Final Assembly Following the design phase of your product, we build prototypes to test the DFM manufacturablity and any industry compliances. Prototyping may occur multiple times at various points in the design and planning stages for a project. Once all the design and manufacturing issues are worked out, we can rapidly transition into full-scale production. Please visit our Contract Assembly page to learn more about our assembly facilities. OEM Our Original Equipment Manufacturer (OEM) service is responsible for designing and building a product according to a customer’s own specifications. Our service also includes & DFM,EDI,3D printer rapid prototype global distribution and returned product factory repair, which can greatly reduce customer’s overall production costs.
MICRO MOLDING
カテゴリー : 射出成形用金型
Micro molding is a very specialized art form, which is a kind of tooling design , manufactures small and precision plastic components with polymer-based functional devices, by increasingly demanded in the fields of life science, electronics, medical, photonics, automotive, and aerospace. The tiny-scale molding form of injection molding that entails building a cavity to match the shape of the part you want to make, sort of like the plastic molding that makes Lego bricks. THERE ARE THREE DIFFERENT THINGS TO KEEP IN MIND WITH MICRO MOLDING : Micro means the size of the part. It is the most common definition when dealing with micro molding. Micro features relates to tiny parts on a larger part. As a whole, the part can be big, but its components can be smaller, or micro features. Micro tolerance is how the parts are measured and how close to the needed measurement the part has to be to be considered a good or usable part. When a part is molded, it has to measure within the needed measurement (the tolerance), which could be as small as a thousandth of an inch. Small parts that are simple to make have tolerances that are not as tight and would be considered regular molding. SOME ADVANTAGES OF DESIGN GUIDE IN YOMURA AS : Dimension Aspect ratios around 6:1 (material dependent) Wall thickness : 0.3 mm ( 0.012”) min. for plastic Hole dimension : 0.2mm ( 0.008”) – 0.5mm ( 0.02”) min. Pitch of hole : 0.3 mm ( 0.012”) – 0.50 mm ( 0.02”) min. Tolerance (min) : 0.01 mm ( 0.0004”) – 0.02 mm ( 0.0008”).